High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

Critical Overview of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

Purpose-Built for Safe High Voltage Signal & Power Transmission

This BNC Male to SHV cable assembly bridges standard 50Ω test equipment (via BNC male) to high voltage SHV ports found on hipot testers, particle detectors, X-ray generators, and laboratory HV power supplies. The SHV (Safe High Voltage) connector features a protruding dielectric insulator and bayonet-locking coupling specifically engineered to prevent accidental disconnection under voltage and eliminate arcing hazards. Rated for 5000V DC continuous (mated pair rated up to 12,000V DC per Radiall specs), this assembly uses RG58 coaxial cable (50Ω) for reliable signal integrity in demanding high voltage environments.

CRITICAL SAFETY WARNING: SHV connectors are designed to be non-mateable with standard BNC/MHV connectors. Never force a BNC connector into an SHV port—this can cause catastrophic arcing, equipment damage, and severe electrical shock hazard.

Technical Specifications of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

Why SHV Design is Critical for High Voltage Safety

1. Protruding Dielectric Insulator (Arc Prevention)

• SHV connector features an extended PTFE insulator that protrudes beyond the outer conductor

• Prevents surface tracking and arcing at voltages above 1000V

• Creates a longer creepage path (>12 mm) compared to standard BNC (<3 mm)

• Critical: This design physically prevents mating with standard BNC connectors—a deliberate safety interlock

2. Bayonet-Locking Safety Mechanism

• Positive-lock bayonet coupling ensures the connector cannot be accidentally pulled apart while energized

• Requires intentional twist-and-pull to disconnect—preventing operator shock hazard

• Visual confirmation of secure mating via bayonet alignment marks

3. Non-Mateable with BNC/MHV (Deliberate Incompatibility)

4. RG58 Cable for Flexible HV Routing

• 4.95 mm OD provides flexibility for bench-top HV test setups

• 95% braid shielding minimizes EMI interference with sensitive measurement equipment

• Stranded center conductor withstands repeated flexing in test environments

Applications of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

Manufacturing & Quality Assurance of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

1. High Voltage Dielectric Withstand Test

• Every assembly undergoes hipot testing at 6 kV DC (120% of rated voltage) for 60 seconds

• Leakage current measured: < 0.5 mA (pass criteria)

• Partial discharge test: < 5 pC at 5 kV (per IEC 60270)

2. SHV Connector Integrity Verification

• Bayonet engagement force: 15–25 N (ensures secure latch without over-stress)

• Contact resistance: ≤ 2 mΩ (center conductor); ≤ 1 mΩ (outer conductor)

• Insulation resistance: ≥ 10 GΩ at 1000V DC (between center and shield)

3. RG58 Cable Validation

• TDR (Time Domain Reflectometry): Confirms 50Ω impedance continuity along entire cable length

• Shield effectiveness: ≥ 40 dB attenuation of external EMI (per IEC 61196-1)

• Flex life: 5,000+ cycles at 10× cable OD bend radius

4. Traceable Documentation

Includes individual test certificate with:

• Hipot test result (pass/fail + leakage current)

• VSWR sweep data (DC–2 GHz)

• Serial number for traceability

Packaging & Logistics of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

1. Standard Packaging: Each assembly individually sealed in anti-static bag with:

• HIGH VOLTAGE WARNING label (IEC 60417-5036 symbol)

• SHV safety mating guide (prevents BNC/MHV misconnection)

• Voltage derating chart (temperature vs. max voltage)

2. Lead Time: 24 hours for stock lengths (30/50/100 cm); 3–5 days for custom

3. MOQ: 1 unit (stock); custom lengths require 10+ units

4. Bulk Orders: Serialized with HV test certificates archived for 10 years

FAQs of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

Q1: Can I use a standard BNC cable instead of SHV for high voltage?

A: ABSOLUTELY NOT. Standard BNC connectors are rated for only 500V RMS (≈700V peak). At 5000V, BNC connectors will:

Q2: What's the difference between SHV and MHV?

A: | Feature | SHV | MHV |

| Voltage Rating | 5000V DC (12 kV mated) | 2000V DC |

| Safety Lock | Bayonet (positive lock) | Push-on (no lock) |

| BNC Mateable? | NO (deliberate) |  YES (hazardous) |

| Arc Prevention | Protruding insulator | Standard insulator |

MHV can accidentally mate with BNC, creating a hidden HV hazard. SHV was specifically designed to eliminate this risk.

Q3: Is RG58 suitable for continuous 5000V operation?

A: Yes for signal/low-current applications. RG58's solid PE dielectric (2.95 mm thickness) has a breakdown voltage of ~10 kV DC. However:

Q4: Can this cable be used in vacuum chambers?

A: Not recommended in standard form. PVC outgassing in vacuum can contaminate sensitive equipment. For vacuum applications, specify:

Q5: What's the maximum frequency for HV signal transmission?

A: SHV connectors are rated to 2 GHz, but impedance is non-constant at the SHV interface (designed for HV, not RF precision). For:

Critical Safety Considerations of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

• ALWAYS de-energize before connecting/disconnecting. SHV bayonet lock prevents accidental disconnect, but live disconnection can still cause lethal arcing.

• Verify mating is complete before applying voltage. Partially engaged SHV connectors can arc at >3 kV.

• Inspect insulator before each use. Cracked or contaminated PTFE insulators reduce creepage distance and can cause surface flashover.

• Never use in wet or high-humidity environments without IP-rated boot/shroud. Moisture reduces surface resistivity by >90%.

• Ground the shield at the BNC end for operator safety. Floating shields can accumulate lethal static charge.

Compatibility Guide of High Quality RF Connector BNC Male to SHV 5000V with RG58 Cable High Voltage Test Set

Ready for High Voltage Testing?

Download SHV Safety Guide (PDF) | Request Custom Length Quote

Includes free HV test certificate with every assembly.

Need higher voltage? → Explore SHV-to-SHV Assemblies (12 kV rated) | RG213 HV Cables (10 kV)